On April 8th, RichPacking was pleased to host a valued client Mr. Jakub from Poland for the final inspection of his customized DPP-270Max Blister Packing Machine. This visit marked a key milestone in our collaboration and reflected our ongoing commitment to providing tailored solutions for pharmaceutical and medical packaging needs.     Customized Paper-PVC Blister Packaging Machine The DPP-270Max blister packing machine showcased in our showroom is normally set up for Alu-PVC blister packaging, which is commonly used for tablets and capsules blister packaging. However, the client's production requires Paper-PVC blister packaging, a more specialized combination designed for packaging pharmaceutical devices, medical tools or some other special packed medications.   To meet these specific needs, our engineering team carried out the following custom modifications to ensure that the machine delivers high performance while maintaining the integrity and sterility of the products. • Double Forming Cylinders: Since the client’s blister cavities are deeper than standard pharmaceutical packaging, the forming station was upgraded with dual cylinders. This ensures stronger forming pressure, resulting in well-defined, high-quality blisters for clients’ product. • Enlarged Manual Feeding Platform: Due to the irregular shape of the products being packaged, the automatic feeding system was replaced with a customized manual feeding station. This redesign provides greater flexibility and precision during product placement, ensuring smooth operation and accurate alignment. • Integrated Inkjet Printer: An inkjet printing module was added to enable on-line printing of batch numbers, expiration dates, and other essential information directly onto the paper layer. This helps the client meet regulatory and traceability requirements efficiently.     On-site Inspection and Testing During the client's visit, our sales manager Mary personally accompanied him throughout the inspection process to ensure clear communication and thorough understanding. Our senior engineer Mr. Yang was also on-site to assist with any technical questions and demonstrate the customized features in real-time.   The machine underwent a full configuration and trial run, including: • Live forming, manual feeding, inkjet printing, sealing and cutting operations. • Performance tests for alignment, sealing accuracy, and product output. • The client observed the entire process to verify the ease of operation. • Operation video instruction recorded on-site for future needs of clients’ team.     Client’s Satisfied Feedback After witnessing the machine’s successful operation, Mr.Jakub expressed his complete satisfaction with both the machine's customization and our team’s professionalism. He praised the RichPacking team for delivering a solution tailored to his production environment and apprec...

Rich Packing recently conducted a comprehensive product training session focused on its innovative RQ-HZ-320W Horizontal High-Speed Cartoning Machine. The training initiative brought together staff from various departments, including Sales, Operations, Design, Planning, and Research & Development, and was led by Rich Packing's own R&D engineers, demonstrating the company's commitment to knowledge sharing and internal expertise development.     The training program aimed to provide Rich Packing employees with a thorough understanding of the features and capabilities of the RQ-HZ-320W Horizontal Cartoning Machine. This next-generation high-speed cartoning solution is a result of Rich Packing's integration of advanced international technologies and its own research and development efforts, designed to meet GMP production standards and match the technical proficiency of European and American counterparts in areas such as material pushing and carton forming.   The RQ-HZ-320W Horizontal Cartoning Machine is engineered for the fully automatic and high-speed cartoning of a wide range of products. It is suitable for industries with high-speed cartoning requirements, including pharmaceuticals, chemicals, food, healthcare products, and medical devices. The machine can handle diverse materials such as pharmaceutical blister packs (tablets, capsules), granule pouches, ointments, soft bags, bottled medicines, facial cleansers, e-cigarettes, and face masks. Furthermore, it can be integrated with other packaging machinery, such as pillow packaging machines, overwrapping machines, and blister packing machines, to enhance workshop automation.     Rich Packing's 320 series cartoning machine is designed for broad applicability, with easy changeover between packaging specifications through minor adjustments. It boasts a high level of automation, encompassing automatic processes from material feeding, carton suction and forming, track conveying, leaflet and material detection, tongue insertion, to carton sealing and rejection of non-conforming products.     Key features and benefits highlighted during the training included: Intelligent Automation: The machine offers precise filling monitoring, combining process and result detection to ensure cartoning accuracy. Photoelectric sensors are strategically placed to detect and reject missing materials, incorrect quantities, and other errors. It also features automatic shutdown for situations like missing cartons, absence of leaflets, no product feeding, and misaligned products within the carton. Safety Mechanisms: Overload protection devices are integrated into the main drive and paper folding machine to safeguard equipment and personnel. In-Box Detection: The machine incorporates in-box detection, with leaflet monitoring at three stages (feeding, track entry, and inside the box) to promptly identify and address any issues, leading to rejection and automatic shutdown. Optimized Pro...

March, Guangzhou, China – Rich Packing, a recognized leader in the design, manufacturing and distribution of advanced pharmaceutical processing and packaging machinery, has once again been awarded the prestigious Alibaba.com Verified Supplier certification.     This reaffirmation underscores Rich Packing’s unwavering dedication to equipment quality and client satisfaction in the pharmaceutical and food packaging industries.   On March 20, 2025, a team from SGS, the world’s leading inspection, verification and certification company, visited Rich Packing’s state-of-the-art facility in Guangzhou. The team conducted a comprehensive visual documentation of the company’s manufacturing processes, focusing on key equipment such as the high-speed tablet counting and bottling machines, blister packaging machines, and cartoning machines. The team also captured the seamless integration of these machines, which forms fully automated production lines, showing Rich Packing’s ability to deliver end-to-end packaging solutions.     The SGS team was impressed by the company’s adherence to international standards, including cGMP, CE and FDA regulations. Rich Packing’s commitment to quality is further exemplified by its use of globally renowned components, such as Siemens PLC control systems, Siemens relays, Schneider servo motors, and Panasonic pneumatic devices. These components ensure the reliability, precision and durability of Rich Packing’s machinery, making it a trusted partner for pharmaceutical and food packaging companies across Europe, Asia, and Latin America.   The renewal of the Alibaba.com Verified Supplier certification is a testament to Rich Packing’s robust operational capabilities and its ability to meet the stringent requirements of global buyers.   The certification is beneficial for establishing trust with future clients. In an industry where precision and reliability are paramount, the Alibaba.com Verified Supplier badge assures customers that Rich Packing’s products meet the highest standards of quality and safety. This trust is of importance for facilitating long-lasting partnerships and expanding the company’s global footprint.   Moreover, the certification opens new avenues for international business collaboration. As a verified supplier, Rich Packing has been gaining increased visibility on Alibaba.com, the world’s largest B2B e-commerce platform. This exposure enables the company to connect with a broader audience of potential clients, including leading pharmaceutical manufacturers and packaging companies seeking cutting-edge solutions. The certification will also facilitate smoother transactions by providing buyers with verified information about Rich Packing’s business capabilities, production processes and product quality.   In addition to enhancing customer trust and expanding market reach, the Alibaba.com Ve...

On 31st March, RichPacking Machinery, a leading pharmaceutical and supplement equipment manufacturer, was pleased to hold a successful inspection of the CGN208 Semi-auto Capsule Filling Machine by a distinguished client from the Netherlands. This inspection marks an important step before the machine is shipped to the client workshop for his current supplement production.     Semi-Automatic Capsule Filler Machine: Inspection and Features As one of the most important machine for supplement production, Mr. Meijer had to guarantee the quality of this semi-automatic encapsulating machine before shipment. He raised concerns about the issues he had been facing with his previous machine from other supplier, specifically capsule missing during dispensing station and inconsistent locking quality. He wanted to ensure that these problems would be addressed with the new capsule filling equipment from Richpacking.   Our engineer, Mr. Yang, thoroughly explained how the CGN208 Semi-Automatic Capsule Filler was designed to tackle these exact challenges with the two major features below: • Precise Mold Chamfering: Ensures that the capsule feeding process is smooth, eliminating defects and ensuring no capsule missing for high-quality production. • Advanced Capsule Locking Station: Utilizing a flat placement method combined with pneumatic activation, which reduces labor intensity, minimizes powder leakage, and improves product quality. These improvements also optimize raw material utilization.   Mr. Meijer expressed his satisfaction with how the CGN208 addresses his concerns and reassured him that the new capsule filling machine would be a reliable upgrade for his production.   Capsule Filling Machine Hands-on Demonstration and Calibration During the inspection, our Senior Engineer, Mr. Yang, conducted a comprehensive demonstration of this high quality semi-automatic capsule machine’s capabilities. He walked Mr. Meijer through the installation and calibration process of the capsule dispensing unit, ensuring everything was properly configured before the machine's shipment. This hands-on support alleviates any concerns about the setup process upon arrival at the client’s workshop.     Additionally, Mr. Yang recorded a detailed video of the configuration steps for future reference, providing the client with an invaluable training resource. Mr. Meijer expressed that not only was he satisfied with the features of the premium CGN208 semi-auto capsule filler, but he was also impressed by the thoughtful service that RichPacking provided, which boosted his confidence with the partnership.   Preparation for Shipment of Semi-Automatic Filler With the inspection completed successfully, the CGN208 semi-auto capsule filling machine is now ready for shipment. It has undergone final testing and is securely packed in a solid wooden box to ensure safe transport. The machine is scheduled to ship next week, and RichPacking&r...

On March 28th, RichPacking Machinery had the pleasure of welcoming a delegation of clients from Russia for a comprehensive factory inspection. Led by our experienced sales representative, Owen, the visit provided the clients with an in-depth look at our advanced manufacturing capabilities from production to packaging solutions, resulted in an immediate order for one high-speed tablet press machine, marking the beginning of a promising partnership.     An Overview of Pharmaceutical Machinery Having communicated with the clients via email and WhatsApp for several months, Owen had already provided them with a solid understanding of our company. Upon their arrival, he led them directly to the showroom to see the machines firsthand. The tour commenced with an overview of our wide range of pharmaceutical equipment, including capsule filling machines, tablet pressing machines, tablet and capsule counting bottling line, blister packaging machines, etc. The clients expressed great interest in understanding the full production line and how our solutions ensure efficiency and precision in pharmaceutical manufacturing.   Focus on Tablet Press Machines: Meeting Specific Production Needs As the visit progressed, the Russian clients showed particular interest in our tablet compression machines, which were their main area of focus. The clients requested for a tablet pressing machine for high speed of more than 150,000pcs/hour. To address their specific needs, Owen and our senior engineer, Mr. Li, provided a detailed presentation of our two high-performance table presses:   • ZP25/55 Tablet Press Machine: Designed for mass production, with a maximum capacity of 160,000 tablets per hour. High precision and high stability, also cost-effective. • ZP26/40D Tablet Press Machine: A premium solution for large-scale production, with the capacity of 260,000pcs/hour. Equipped with innovative features pre-pressing pressure, real-time pressure monitoring and single piece defected tablet rejection for enhanced tablet quality.   During the live demonstration, the clients were highly impressed by the intelligent features of the ZP26/40D tablet compression machine, especially the waste rejection system, which greatly improved the batch of tablet quality automatically. Our client Mr. Denis stated that, “This is the real demonstration of high speed, high performance!”   They also asked some questions for the potential issues. Owen and our Engineer Mr. Li provided the solutions and explanation on spot, boosting clients’ confidence with this high quality high speed tablet press machine. One of the clients Mr. Petrov commented, “This machine is exactly what we needed! It’s great to see the machine in operation on-site, so we can understand the working theory and tackle any possible problems efficiently.”   In-Depth Discussion and Immediate Order Confirmation Following the tour at the showroom, the delega...

1. Insights from a Buyer with 20 Years of Procurement Experience If you're sourcing pharmaceutical packaging equipment from China, like capsule filling machines, tablet presses, or blister packaging machines, you know the risks are high. Quality impacts compliance, downtime costs money, and poor support delays production. With over 20 years of procurement experience in pharmaceutical machinery, in this article I will show you how to avoid scams, followed by a step-by-step guide to choosing a reliable supplier from China.     2. Common Risks When Buying Pharma Machines from China Before diving into catalogs and comparisons, it's essential to be aware of common problems that many international buyers face when sourcing pharmaceutical machines from China: 1) False Advertising of Machine Quality It’s very common for buyers to encounter machinery that fails to meet declared specifications. Some suppliers exaggerate machine specification or use substandard materials. For instance, a few years ago I tested a "semi-automatic capsule filling machine" from a supplier in Zhejiang that claimed a separation rate of 99.5%, but in reality, it failed to separate even 60% of capsules properly. The output and quality of the production greatly impacted, which was a huge disappointment. 2) Poorly Written or Missing User Manuals Pharmaceutical equipment such as capsule fillers, tablet pressing machine or blister packing machines require precise setup and operation, so the manuals and instruction materials are very important. Unfortunately, many Chinese pharmaceutical equipment manufacturers provide only Google-translated documents, lacking critical instructions or diagrams, which is completely usable. Or even worse no manuals at all. This often results in extended setup times, user errors, and additional training costs. 3) Weak After-Sales Support A major concern with some Chinese pharmaceutical equipment manufacturers is unreliable after-sales service. It is reported that many buyers have complained situations where manufacturers overpromised during the sales process but fail to deliver on their commitments once the contract is signed, especially regarding timely spare parts, remote assistance, or warranty follow-up. Delays in service can lead to equipment downtime, disrupting production and risking regulatory compliance. 4) Overemphasis on Low Price Finally, the issue of low-price competition among Chinese manufacturers is a significant concern for buyers. While low-cost machines may seem attractive upfront, they often come with hidden costs such as inferior machine quality, frequent repairs, short service life, bad performance or poor compatibility with GMP requirements. With so many low prices in the market, it is difficult for buyers to differentiate between genuine and inferior suppliers based solely on...

Introduction Pharmaceutical capsule production demands precision and consistency. Even minor errors in dosage can lead to serious consequences for patients. Understanding and addressing common pitfalls in capsule manufacturing is essential for pharmaceutical companies committed to product quality and patient safety. As you navigate the complexities of capsule production, recognizing potential errors and implementing effective solutions becomes paramount for regulatory compliance and consumer trust.     Understanding Capsule Dosage Errors The Critical Nature of Precise Dosing When it comes to pharmaceutical capsules, dosage accuracy directly impacts therapeutic outcomes. Variations as small as a few milligrams can mean the difference between effective treatment and potential harm. Regulatory bodies worldwide, including the FDA and EMA, enforce strict standards for dose uniformity, typically requiring variations to remain within ±10% of the labeled amount. These requirements exist because dosage errors can lead to treatment failure, adverse reactions, or even life-threatening situations depending on the active pharmaceutical ingredient (API). Common Causes of Dosage Inconsistencies Several factors contribute to dosage variations in capsule production. Understanding these root causes helps in developing effective prevention strategies. The most prevalent causes include: Powder Flow Properties: Materials with poor flow characteristics often lead to inconsistent filling. Cohesive powders may form bridges or rat-holes in hoppers, resulting in irregular feed rates and variable fill weights. Environmental Conditions: Humidity and temperature fluctuations affect powder density and flow behavior. Even slight changes in environmental conditions can impact fill weight consistency throughout a production batch. Equipment Calibration Issues: Improperly calibrated or maintained equipment fails to deliver consistent dosing. Without regular verification and adjustment, dosing mechanisms gradually drift from their set parameters. Operator Error: Manual intervention, especially in semi-automated processes, introduces human variability. Inconsistent tamping pressure or improper machine adjustments by operators contribute significantly to dosage variations. Real-World Consequences of Dosage Errors The implications of dosage errors extend beyond quality concerns to serious business and ethical considerations. Recent industry data shows that dosage-related recalls increased by 23% between 2019 and 2023, with capsule products accounting for approximately 18% of these recalls. Each recall costs pharmaceutical companies an average of $500,000 to $5 million in direct expenses, not including damage to brand reputation and lost market share. More importantly, these errors put patient well-being at risk, potentially resulting in treatment failures or adverse reactions.   Equipment-Related Safety Risks in Capsule Production Mechanical Hazards Capsule fill...

In the pharmaceutical and nutraceutical manufacturing industry, understanding capsule sizes and their compatibility with capsule filling machines is fundamental to production efficiency, dosage accuracy, and regulatory compliance.   The selection of appropriate capsule sizes directly impacts multiple aspects of drug manufacturing: ·Therapeutic efficacy through precise dosage delivery ·Production efficiency and capsule machine compatibility ·Patient compliance and market acceptance ·Regulatory adherence and cost control     This guide will offer a detailed capsule size chart to illustrate sizes of capsules, and examine the relationship between capsule dimensions (from 000 capsule size to 5 capsule size) and capsule filler filling machines, along with an in-depth analysis of modern capsule filling technologies, providing pharmaceutical manufacturers with essential knowledge to optimize their production processes.   Analysis of a Capsule Size Chart Capsule sizes follow an internationally recognized numbering system where capsule size 000 represents the largest volume and size 5 indicates the smallest. This capsule size variation directly correlates with drug loading capacity.   The consequences of improper size selection can be clinically significant, including: ·Underfilled capsules may result in sub-therapeutic dosing. ·Overfilled capsules will lead to inconsistent drug release profiles. ·Improperly sized capsules may affect dissolution rates and bioavailability.   We hereby provide the capsule size chart:     Sizes of Capsule Clearly shown by the capsule size chart, ranging from 000 (the largest capsule size) to 5 (the smallest capsule size), various sizes have different capacities and capsule dimensions. Size 000 capsules (1.37mL volume) can accommodate approximately 1,600mg of standard density powder, making them ideal for high-dose formulations like certain antibiotics or fiber supplements.   Volume Capacity Measured in milliliters (ml), it refers to a capsule’s internal space or holding capacity, which determines the maximum amount of powder, granules, liquid or semi-solid formulation that a capsule can contain.   Empty Capsule Weight It indicates the weight of a capsule shell, inclusive of both the body and cap, without any active pharmaceutical ingredient (API), excipients or other fill materials. It is the baseline weight of the capsule before filling, used for quality control and formulation calculations. Every capsule maker needs to ensure consistent empty capsule weight to avoid inconsistencies of capsule filling.   Weight Capacity It refers to the maximum amount of drug powder, granule or liquid that can be filled into a single capsule shell. Typically this loading capacity is measured in mg. The capacity depends on the size of the capsule (larger capsules hold more) and the formulation density (light powders take up more volum...

Introduction You understand that blister packaging machine technology directly impacts product stability, production efficiency, and overall cost-effectiveness. This guide provides a comparative analysis of thermoforming and cold forming blister packaging techniques. By investigating their operational mechanisms, evaluating key benefits and limitations, and assessing cost-effectiveness factors, you'll gain strategic insights to determine the most suitable solution for your production requirements and commercial objectives.     The Backbone of Pharmaceutical Packaging: Understanding Blister Packing Machines Evolution of Blister Packing Technology Modern blister packing machines have revolutionized pharmaceutical packaging by offering: Unprecedented precision in cavity formation Advanced material handling capabilities Integrated quality control systems Rapid production scalability Key Machinery Components Feeding systems Forming stations Sealing mechanisms Cutting and trimming units Inspection and verification technologies Spotlight: DPP-180PRO Blister Packing Machine The DPP-180PRO represents a breakthrough in pharmaceutical packaging technology, addressing multiple industry challenges: Technical Specifications: Production Speed: Up to 180 packs per minute Flexibility: Supports both thermoforming and cold forming techniques Precision Forming: ±0.05mm cavity accuracy Material Compatibility: Wide range of pharmaceutical packaging materials Advanced Control System: Touch-screen interface with real-time monitoring Unique Advantages of DPP-180PRO Modular design allowing quick format changeovers Integrated quality control with machine vision systems Minimal material waste Energy-efficient servo-driven mechanisms Compliant with cGMP and FDA regulations     Manufacturing Technologies Revisited Thermoforming with Advanced Machinery When utilizing high-performance machines like the DPP-180PRO, thermoforming becomes more sophisticated: Precise temperature control (150-180°C) Minimal material stress Consistent cavity formation Reduced setup and calibration time Cold Forming: Precision at Room Temperature Cold forming machines, particularly advanced models, offer: Mechanical forming without thermal stress Multi-layer aluminum laminate processing Exceptional barrier protection Minimal material deformation   Comparative Analysis: Machinery Performance Production Efficiency Metrics Parameter Thermoforming Cold Forming Speed 150-200 packs/minute 80-120 packs/minute Precision ±0.1mm ±0.05mm Material Waste 3-5% 1-2% Setup Time 15-30 minutes 30-45 minutes   Understanding Blister Packaging Technologies Blister packaging is widely used in the pharmaceutical industry to protect medications from environmental factors, ensure dosage accuracy, and maintain product integrity. Two primary technologies dominate the market: thermoforming and cold forming. What is Thermoforming? Thermoforming involves heating a plastic shee...

1. Introduction Gelatin and vegetarian capsules are the most common materials for capsule filling in the pharmaceutical and supplement industries, each offering unique benefits. Choosing the right type of capsule is vital for ensuring smooth operation with your capsule filling machine. This guide explores their differences, production requirements, and compatibility with capsule filler machines, helping you make an informed decision.   2. Gelatin vs Vegetarian Capsules: Compatibility with Capsule Filling Machines Both gelatin and vegetarian capsules are widely used in capsule production, but their properties affect how they perform in capsule filling machines. So what is the difference between gelatin capsules and vegetarian capsules? Which one is more compatible with capsule filling equipment? Let’s see some more details of these two empty capsules. 1) What Are Gelatin Capsules? Gelatin capsules are made from gelatin, a protein derived from animal collagen, usually from cows or pigs, and processed into a gel-like consistency for capsule formation. They are commonly used in capsule filler machines for pharmaceuticals and supplements due to their smooth texture and excellent stability.   Types of Gelatin Capsules: • Hard Gelatin Capsules (HGC) Made of two parts (body and cap), these capsules are used for powders, granules, and pellets. Widely used in the applications of vitamins, minerals, herbal supplements, and controlled-release formulations.     • Soft Gelatin Capsules (SGC) One-piece hermetically sealed capsules made from a single piece of gelatin, softgels are sealed to hold liquids or oils, commonly used in fish oil, CBD oil, essential oils, and liquid medications, requiring specialized capsule encapsulation machines.     2) What Are Vegetarian Capsules? Vegetarian capsules, crafted from plant-derived substances such as cellulose or HPMC (hydroxypropyl methylcellulose), serve as a widely used alternative to traditional gelatin capsules. With the help of capsule filling equipment, they are commonly used in dietary supplements like vitamins, minerals, and herbal products. Also widely applied for probiotics and some plant-based medications.     3) Key Differences Between Gelatin and Vegetarian Capsules Here’s a brief comparison to understand these two empty capsules.   Feature Gelatin Capsules Vegetarian Capsules Material Animal-derived gelatin (bovine or porcine). Plant-based materials like HPMC or pullulan. Suitability Not suitable for vegans, vegetarians, or people avoiding animal products. Vegan and vegetarian-friendly. Dissolution 10–20 minutes 20–30 minutes Moisture Resistance Moderate moisture resistance. More susceptible to moisture, affecting stability. Shelf Life Longer, more stable. Shorter, subject to moisture. Storage Requirements Store in cool and dry place to maintain capsule integrity. More sensitive to moisture and humidity. Cost Generally cheaper. ...