A fully automatic capsule filling machine is an advanced piece of equipment designed to simplify the process of filling empty capsules with powder or granules. Widely used in the pharmaceutical industry, this automatic capsule filler is capable of deal with both hard gelatin and vegetarian capsules. Below it will be what you need to know about this versatile and efficient piece of automatic capsule filling machine.
The machine typically consists of several key components: a hopper to hold the raw materials, a metering system for precise measurement, a capsule orientation system to ensure proper alignment, a filling station where the actual filling takes place, and a closing mechanism to seal the capsule after filling. The entire filling capsule process is automated, from the moment the capsules will feed into the automatic capsule filler to the final discharge of the filled capsules.
Automation: The machine operates with little to no human intervention, significantly increasing productivity and reducing labor costs.
Accuracy: With a precise metering mechanism, filling consistency is ensured, which is critical to maintaining the quality and efficacy of the capsules.
Flexibility: Designed to accommodate a variety of capsule sizes, it provides flexibility for different product types and volumes.
Ease of Use: The user-friendly interface and simple operation make the machine suitable for operators of varying experience levels.
Easy maintenance: Thanks to the modular design and easily accessible parts, daily cleaning and maintenance are made simple.
To maintain the efficiency and life of your automatic capsule filling machine, regular cleaning is essential. It not only ensures that the machine runs smoothly, but also helps you to continuously produce high-quality capsules. In this guide, we will take you step by step on how to clean your automatic capsule filling machine, ensuring that every part is thoroughly cleaned and ready for the next production.
First, turn off the power supply and disconnect the machine from the power supply. This ensures operators’ safety during the cleaning process. In addition, it prevents the automatic capsule filling machine from accidentally starting while machine is working.
Remove all the capsules and powder left in the machine. If there are partially filled capsules, they should be discarded according to the company's standard operating procedures (SOP). Empty the hopper and remove any residue.
Prepare all the necessary cleaning supplies. You will need: Soft brush or compressed air for removing dust. Mild detergent solution and water. Microfiber cloth or soft sponge. Gloves to protect hands. Appropriate disinfectant as required according to facility guidelines.
Begin by cleaning the exterior surfaces of automatic capsule filler machine. Use a microfiber cloth soaked in a detergent solution to wipe all visible surfaces. Pay very attention to frequently touched or handled areas, like as the PLC control panel and handles.
The hopper and dosing system can accumulate powder residue over time. Use high compressed air or a soft brush to remove loose pellets. Then, clean the removable parts of the hopper and dosing system with warm soapy water. Thoroughly rinse and allow it to dry naturally before reassembling.
This component ensures that the capsule is properly oriented for filling. Use the soft brush to gently remove the powder buildup around the orientation pins. If the orientation system is modular, consider removing the pins for a more thorough cleaning.
The filling station is where the actual filling occurs. Use the soft brush Carefully or compressed air to remove any residual materials. Clean the filling nozzle and other removable parts with warm soapy water. Check the discharge ports for signs of wear or damage and replace them if necessary.
The closing mechanism seals the capsule after filling. Clean the sealing plate and any other parts involved in the sealing process. Carefully check for any debris or powder buildup and carefully remove them.
For internal cleaning, follow the manufacturer's instructions. Some machines may require the use of specific cleaning solutions or methods. If there are hard-to-reach areas, you should consider using a long handled soft brush or the dedicated cleaning tools.
After cleaning, it is important to disinfect the automatic capsule filling machine to prevent contamination. Use an approved disinfectant suitable for pharmaceutical equipment. Follow the automatic capsule filling machine manufacturer's instructions on dilution ratios and contact times. Make sure all surfaces of automatic capsule filling machine are evenly covered and let the disinfectant stay for the recommended time before rinsing or wiping it off.
Once all parts have been cleaned and disinfected, perform a final inspection to ensure everything is in good condition. Look for the wear, damage or corrosion. Replace any damaged parts before reassembling the machine. When reassembling, make sure all parts are firmly in place and properly aligned.
To keep your automatic capsule filling machine performing at its best, establish a regular maintenance schedule. This should include lubricating moving parts, checking for wear, and replacing consumables such as seals and gaskets when needed. Recording maintenance activities can help you keep track of when a task was last performed and when it should be performed again.
Cleaning your automatic capsule filling machine is more than just about keeping it looking tidy; it is key to ensuring its longevity and maintaining the quality of the capsules it produces. By following the detailed step, you can ensure the automatic capsule filling machine runs efficiently and smoothly. Remember, regular maintenance is key to avoiding downtime and costly repairs. So make cleaning and maintaining your automatic capsule filling machine a priority.
Guangdong Rich Packing Machinery Co., Ltd. has more than 31 years of experience in the field of capsule filling machine manufacturing. We have established long-term cooperation with leading companies in the pharmaceutical and health products industries and have been supplying Fortune 500 companies for more than 10 years. GSK, UCB, USPHARMA, ROBINSON PHARMA are our long-term customers. In addition to providing them with on-site installation and commissioning services, we also provide them with regular training and machine cleaning, and provide them with complete technical documents, operation videos and standard operating procedures. If you need to improve the standards for automatic production of capsule filling machines, please contact us.
E-mail : manager@richpacking.cn
Building D, No. 226, Beishan Qiaotou Street, Haizhu District, Guangzhou City,Guangdong Province,China
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